China Professional 100HP 75kw Variable Frequency Belt Screw Air Compressor best air compressor

Product Description

100HP 75KW variable frequency belt screw air compressormanufacturers

ZAKF air compressor belongs to the general equipment category, and is widely used in steel, electric power, metallurgy, shipbuilding, electronics, textile, mining, chemical, petroleum, light industry, paper printing, machinery manufacturing, food and medicine, transportation facilities, casting spraying, and shipping terminals , Automotive industry, military technology, aerospace, infrastructure and other fields.

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Product Brand

ZAKF import advanced technology from Europe, through constant practice and improvement, design a new generation of “ZAKF” air compressor.
Improved quality assurance manual, advanced production process, control management program files comprehensive, standardized, ensuring high quality brand name products “ZAKF”, stable and durable. High quality, intimate service get the praise from users all over the world.

Why use CHINAMFG screw air compressor?

1.  we are air compressor factory, quality and deliver time is under control, compessor colour, logo, voltage, pressure , motor can customized.

2. Monthly output capacity is 1500set machine, Quality has been recognized by the market

3. All English Compressor data and manual .

4.  24hours After-sale service. 

5.  our own factory, visit factory on anytime you want.

6.  Top quality spare parts
A.   Air filter:  air filter, Dust removal effect 99.99%, work good under bad enviroment
B.   Oil filter: Oil filter with glass fiber filter material with spin on type, the filtration effect is 20% higher than the conventional filter element
C.  Air / oil separator: Large-capacity design, high-quality air and oil separation, three time oil and gas separation, oil content below 2ppm
D.  Thermostat valve:  Prevent the temperature of the lubricant from being too high make oil emulsification or too low make oil carbon deposit
, Guaranteed long-term use of lubricating oil and good sealing performance

7.  energy saving and environmental protection , especially the Inverter machine / Two stage machine, 50HP for example:
When the air demand becomes small, the air compressor frequency is automatically reduced, the power sequentially reduced 50HP to 40HP to 30HP,20hp…. 
When the air gas demand becomes larger, the frequency of the air compressor automatically increases, the power is sequentially increased 30HP to 40HP to  50HP…

8.  Inverter machine is good at Power saving, and Saving electricity bills, 37kw /50HP for example (energy saving 20% -25% )
37kw * 20% * 22hours one day * 312 days one year * us$ 0.15 kw/h (electricity cost) = us$ 7619.00 / year
our  inverter compressor machine can save us$ 7619.00 each year for you of the electricity cost

Where you use?

Product parameters
 

Power Frequency Compressor Technical Parameter                                    
MODEL  ZA-10 ZA-15 ZA-20 ZA-25 ZA-30 ZA-40 ZA-50 ZA-60 ZA-75 ZA-100 ZA-120 ZA-150 ZA-175 ZA-200 ZA-250 ZA-300 ZA-350
Power KW 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 185 220 250
Capacity m³/Min/MPa 1.2/0.7 1.7/0.7 2.4/0.7 3.1/0.7 3.6/0.7 5.2/0.7 6.8/0.7 8.0/0.7 10/0.7 13.5/0.7 16.1/0.7 21/0.7 25.2/0.7 28.7/0.7 32.0/0.7 36.7/0.7 42.0/0.7
1.1/0.8 1.6/0.8 2.2/0.8 2.9/0.8 3.4/0.8 5.0/0.8 6.2/0.8 7.7/0.8 9.1/0.8 12.6/0.8 15.0/0.8 19.8/0.8 24.0/0.8 27.6/0.8 30.5/0.8 34.7/0.8 40.5/0.8
0.9/1.0 1.4/1.0 2.0/1.0 2.7/1.0 3.2/1.0 4.3/1.0 5.6/1.0 7.0/1.0 8.5/1.0 11.2/1.0 13.8/1.0 17.4/1.0 21.1/1.0 24.6/1.0 27.5/1.0 30.2/1.0 38.1/1.0
0.8/1.2 1.2/1.2 1.7/1.2 2.2/1.2 2.9/1.2 3.7/1.2 4.0/1.2 5.8/1.2 7.6/1.2 10.2/1.2 12.3/1.2 15.8/1.2 18.3/1.2 21.5/1.2 24.8/1.2 27.8/1.2 34.5/1.2
Compress Stage   Singel Stage
Ambient temperature(ºC)   -5ºC±45ºC
Cooling Method    Air Cooling/Water Cooling
Exhaust temperature(ºC)   ≤Ambient Temperature

          – 769 – 81624099

Web: cnjiubei

 

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

What safety precautions should be taken when working with compressed air?

Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:

1. Personal Protective Equipment (PPE):

Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.

2. Compressed Air Storage:

Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.

3. Pressure Regulation:

Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.

4. Air Hose Inspection:

Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

5. Air Blowguns:

Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.

6. Air Tool Safety:

Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.

7. Air Compressor Maintenance:

Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.

8. Training and Education:

Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.

9. Lockout/Tagout:

When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.

10. Proper Ventilation:

Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.

By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

air compressor

How do oil-lubricated and oil-free air compressors differ?

Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:

Oil-Lubricated Air Compressors:

1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.

2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.

3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.

4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.

Oil-Free Air Compressors:

1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.

2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.

3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.

4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.

When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.

China Professional 100HP 75kw Variable Frequency Belt Screw Air Compressor   best air compressorChina Professional 100HP 75kw Variable Frequency Belt Screw Air Compressor   best air compressor
editor by CX 2023-10-21